EACHAN Group Excavator Production Line Fully Upgraded

Recently, EACHAN has completed a comprehensive optimization of the excavator production line, focusing on four core processes: laser cutting, steel plate bending, robotic welding, and weld point polishing. These advanced intelligent and precision manufacturing technologies have fully replaced traditional production methods. This upgrade not only significantly enhances product quality stability and production efficiency but also demonstrates EACHAN's leading capabilities in the field of intelligent manufacturing for construction machinery, committed to providing more reliable and high-performance equipment solutions to global customers.

Upgrading the four core processes to solidify the foundation of intelligent manufacturing

EACHAN systematically optimizes the key production processes of excavators, achieves full process process innovation through technological iteration, and ensures high-quality standards of products from the source.

1.Laser cutting: precise and efficient, improving material utilization rate

Using high-power laser cutting equipment, the cutting accuracy reaches ± 0.1mm. Compared with traditional plasma cutting technology, the efficiency is increased by 30% and the material utilization rate is increased by 15%, fully meeting the strict requirements of excavator structural components for high-precision cutting.

2.Steel plate bending: one-time molding to ensure structural consistency

The introduction of CNC bending machines and intelligent bending systems can achieve one-time forming of complex angles, with bending errors strictly controlled within ± 0.5 °. This not only ensures the height uniformity of structural component dimensions, but also significantly improves the assembly accuracy of the entire machine.

3.Robot welding: Automated operation, significantly improving welding strength

Deploy a welding production line consisting of multiple industrial robots to monitor welding parameters in real-time, ensuring uniform and aesthetically pleasing welds. Compared to manual welding, the welding strength is increased by 20%, and the welding defect rate is reduced to below 0.1%, greatly enhancing the reliability and durability of structural components.

4.Solder joint polishing: Fine processing to enhance corrosion resistance

Equipped with specialized polishing equipment to clean burrs and smooth the surface of solder joints. This process not only improves the appearance and texture of the product, but also effectively enhances the corrosion resistance of the structural components and extends the service life of the equipment.

Systematic upgrade to achieve multiple core value enhancements

The optimization of this production line is not a single improvement, but a deep collaboration with EACHAN's research and development, production, and quality control system, which brings comprehensive benefits:

1.Significant improvement in production efficiency: The automation rate of the process has significantly increased, the production cycle of a single excavator has been shortened by 25%, and the annual production capacity has been increased to the level of thousands of units, which can quickly respond to the bulk order demand of the global market.

2.Continuous optimization of product quality: Automated processes effectively reduce human errors, achieving comprehensive upgrades in strength, accuracy, and durability of excavator structural components, reducing the overall failure rate by 18%, and further consolidating the brand's market reputation.

3.The advantages of cost control are highlighted: the improvement of material utilization rate, the shortening of production cycle, and the optimization of labor costs have jointly reduced the unit production cost, making EACHAN products more competitive in the global market.

Adapt to industry trends and solidify the foundation of global competition

With the accelerated transformation of the construction machinery industry towards "intelligent manufacturing", automation and high-precision production processes have become key elements of the core competitiveness of enterprises. The increasing demand for equipment quality and stability from global customers drives enterprises to continuously achieve product iteration through process upgrades.

The optimization of the four core processes of the excavator production line by EACHAN is an important strategic layout that conforms to the trend of industry intelligence. With the advantage of the entire industry chain, EACHAN deeply integrates research and development achievements with advanced manufacturing technology, which not only provides strong guarantees for the continuous upgrading of products, but also lays a solid foundation for further expanding core markets such as Europe and Southeast Asia.

In the future, EACHAN will continue to increase its investment in the field of intelligent manufacturing, continuously iterate efficient and precise production processes, and drive the brand's sustainable development globally with innovative technology.